Elon Musk receives FTC greenlight to buy Mesh Optical as interconnects emerge as AI’s tightest bottleneck — the move will expand Musk’s growing stack of critical AI infrastructure

Elon Musk has received the go-ahead from the Federal Trade Commission (FTC) to acquire Mesh Optical Technologies, an AI infrastructure startup that develops light-based networking hardware for data centers. Records published by the FTC on June 25 show that the regulatory body granted early termination of its antitrust review of the transaction, permitting Musk to procure Mesh. While the deal is yet to be finalized, with no official statement from either party, the government’s green light indicates it’s all but done, as this was the last hurdle.

Interestingly, Mesh was founded by three former SpaceX employees who helped develop the Starlink optical communication links that keep thousands of satellites interconnected. So, why is Musk — who is simultaneously building the world’s largest multibillion-dollar semiconductor manufacturing facility and an 11-million-square-foot orbital data center factory — seeking to own a company founded by his former employees? The answer appears to be optical interconnects, a critical technology that connects all three.

The connection problem: AI’s latest bottleneck

As AI continues to grow in capability and user base, so do the enabling AI clusters, many of which now comprise tens to hundreds of thousands of processors. The hardest problem in scaling an AI cluster has evolved beyond making the chips faster to moving data between them. Training and inference tasks on frontier AI models are split across thousands of GPUs using parallel-computing techniques, requiring the processors to exchange enormous volumes of data every fraction of a second.

While per-chip compute capacity has raced ahead, the bandwidth linking those chips has not kept pace, a mismatch the industry refers to as the “I/O wall.” The processors mostly communicate via copper interconnects, which currently dominate AI clusters. However, copper presents inherent limitations. As per-lane signaling climbs toward 200 gigabits per second (Gbps), attenuation, crosstalk, and the skin effect all worsen at higher frequencies, driving up power and corrupting the signal until passive copper becomes impractical beyond a meter or two.

To overcome these constraints, the industry is increasingly turning to optical networking, bringing the technology closer to the processor. Optical links use transceivers to convert a chip’s electrical signals into light for transmission over fiber, then convert them back into electrical signals at the receiving end. They can carry far more data over much longer distances while consuming less power than equivalent high-speed copper connections, making them increasingly essential as AI clusters grow larger. Chipmakers and networking vendors are racing to deliver faster 800G and 1.6T optical transceivers while shortening electrical paths with co-packaged optics, which place the optical engine alongside the switch ASIC (application-specific integrated circuit).

This shift has transformed optical interconnects from a supporting technology into one of the industry’s most strategically important AI infrastructure markets, attracting billions of dollars in investments and resulting in major partnerships for new and existing industry players. One such player is Mesh, the optical hardware startup that has drawn the interest of the world’s richest man.

A mesh solution to Musk’s ambition?

Elon Musk has been one of the most aggressive players in the AI industry. After co-founding OpenAI, he went on to launch a proprietary company, xAI, before turning his focus to building data centers. In less than two years, xAI deployed the Colossus supercomputer with over 200,000 Nvidia Hopper- and Blackwell-generation accelerators. Colossus 2, with a long-term target of 1 million GPUs, is already operational. For Musk, however, buying the chips was not enough. Why not build them, too?

Characteristic of the world’s richest man’s preference for complete vertical integration, SpaceX — in collaboration with Tesla and xAI — is now building Terafab, a vertically integrated, multi-billion-dollar semiconductor manufacturing facility aimed at producing chips capable of delivering an unprecedented over 1 terawatt of AI compute capacity annually. Located in Austin, Texas, the colossal facility aims to consolidate every stage of chip production under one roof, handling everything from logic and memory fabrication to advanced packaging and testing. An ambitious project that we’ve also analyzed for its feasibility.

The facility’s output will serve to meet the chip needs of the broader AI industry, as well as those of Musk’s xAI, self-driving vehicles, Optimus humanoid robots, and SpaceX’s orbital AI data center plans. Musk says 80% of Terafab’s total compute output is ultimately destined for Earth orbit to support SpaceX’s orbital data centers.

“But there aren’t any data centers floating around in space,” observers may point out. Introducing Gigasat, Musk’s 11-million-square-foot fix for that reality. Gigasat is yet another massive facility under construction, this time for manufacturing everything needed for SpaceX’s AI1 satellite, the company’s most likely world-first orbital data center with 150 kW of compute.

At first glance, everything seems in place for the next generation of Ultra-capable AI infrastructure. However, there is one critical missing piece in this stack, one that we’ve established earlier. Hundreds of gigawatts of extremely powerful silicon are not particularly useful if the data can’t move between the dies fast enough in AI clusters, whether on the ground or in space. The industry-prevalent copper hits a wall long before you reach the scale Musk is chasing. Hence, the need for the missing piece: optical interconnects.

This brings us to Mesh, a manufacturer of precisely that missing piece. Mesh Optical Technologies is a US optical communications startup that develops high-speed optical interconnect hardware — optical transceivers that convert a chip’s electrical signals into light for high-speed transmission over fiber — for AI data centers and space communications.

Its flagship product, the Alpha C1, supports 800G and 1.6T data rates and reportedly draws about a third of the power of competing modules, using a flip-chip die-bonding process the company says makes the optical engine repeatable at the volume — potentially millions of links — that AI clusters demand.

These are the characteristics needed to seamlessly interconnect the next-generation terrestrial AI supercomputers and, potentially, future space-based computing platforms, which Terafab aims to deliver. An added benefit is the space-related experience of the three Mesh founders, who happen to be ex-SpaceX employees who helped build the laser-based inter-satellite links that connect Starlink’s constellation.

Again, in typical Musk fashion, rather than simply buying the hardware, he is moving to acquire the entire company, gaining full control of its R&D and supply chain. Should the deal — which is all but done — go through, Musk will own the full stack of critical infrastructure needed to power the future of the AI industry.

Smart money is flowing to optical interconnects

The SpaceX ecosystem is just one of many entities that recognize the immense technical and economic importance of optical networking in AI. AI chipmakers are actively investing in the optical supply chain to secure manufacturing capacity and prevent hardware bottlenecks.

Nvidia alone has committed a reported $4 billion across component makers Coherent and Lumentum to lock up supply. Elsewhere, several hyperscalers, including Microsoft, Meta, and OpenAI, have teamed up with hardware giants Broadcom, AMD, and Nvidia to establish an Optical Compute Interconnect (OCI) Multi-Source Agreement (MSA) group, with the goal of developing protocol-agnostic scale-up interconnection technology for AI clusters.

To counter chipmakers’ dominance, entities such as Japan’s NTT established the $500 million IOWN (Innovative Optical and Wireless Network) Fund. This fund explicitly targets the creation of an open photonic ecosystem to accelerate the global transition from copper to light-based AI clusters.

Then there are the smart-money moves by investors, as well as the rising balance sheets of companies. Lumentum stock reportedly soared 339% in 2025 and delivered an additional 135.4% return in the first five months of 2026 alone, while Fabrinet, Cisco, and Coherent all recorded significant revenue surges attributable to optical hardware sales, meaning that Musk’s move to acquire Mesh is extremely prescient, given Terafab’s ambition.